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Cable bushings, grommets, for small data cables

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Joerg
Guest

Thu Jan 19, 2012 12:29 am   



Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?

http://www.richco-inc.com/products/grommets-and-bushings/107-grommets-bushings-catalog.html?PartNum=&country=RICHCOUSA&grpcode=K1310

Richco and others have theis other kind but they stick into the inside
by at least 1/3" which is a bit much:

http://www.richco-inc.com/products/grommets-and-bushings/107-grommets-bushings-catalog.html?PartNum=&country=RICHCOUSA&grpcode=K1260

To add insult to injury the side wall of the plastic case is not
straight, gets skinnier towards the top. Beats my why they do that. Hurumph!

--
Regards, Joerg

http://www.analogconsultants.com/

Don Y
Guest

Thu Jan 19, 2012 4:17 am   



Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Quote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?

Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Quote:
Richco and others have theis other kind but they stick into the inside
by at least 1/3" which is a bit much:

To add insult to injury the side wall of the plastic case is not
straight, gets skinnier towards the top. Beats my why they do that. Hurumph!

Well, who picked the case??? :>

Ralph Barone
Guest

Thu Jan 19, 2012 4:47 am   



Don Y <this_at_isnotme.com> wrote:
Quote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?

Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Richco and others have theis other kind but they stick into the inside
by at least 1/3" which is a bit much:

To add insult to injury the side wall of the plastic case is not
straight, gets skinnier towards the top. Beats my why they do that. Hurumph!

Well, who picked the case??? :

The taper allows the case to be ejected from the mold.

Joerg
Guest

Thu Jan 19, 2012 4:38 pm   



Don Y wrote:
Quote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?

Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)


Only strain relief would be needed. Not much, jusdt so it won't slip out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.


Quote:
Richco and others have theis other kind but they stick into the inside
by at least 1/3" which is a bit much:

To add insult to injury the side wall of the plastic case is not
straight, gets skinnier towards the top. Beats my why they do that.
Hurumph!

Well, who picked the case??? :


<looks in mirror>

Oh ... ahm, well, that would be me. But theye ain't that much out there
and then others I saw were tapered as well.

--
Regards, Joerg

http://www.analogconsultants.com/

Joerg
Guest

Thu Jan 19, 2012 4:40 pm   



Ralph Barone wrote:
Quote:
Don Y <this_at_isnotme.com> wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Richco and others have theis other kind but they stick into the inside
by at least 1/3" which is a bit much:

To add insult to injury the side wall of the plastic case is not
straight, gets skinnier towards the top. Beats my why they do that. Hurumph!
Well, who picked the case??? :

The taper allows the case to be ejected from the mold.


Understandable, but the enclosures we had injection-molded ourselves
were never tapered and none of the proto boxes I have here are. It makes
fastening single-hole stuff a pain. The selection isn't as rich anymore
as it was in the 80's.

Oh well, we'll just grind those areas flat. Not exactly fun with ABS but
must be done.

--
Regards, Joerg

http://www.analogconsultants.com/

Martin Riddle
Guest

Thu Jan 19, 2012 9:24 pm   



"Joerg" <invalid_at_invalid.invalid> wrote in message
news:9nqrn2Fte8U1_at_mid.individual.net...
Quote:
Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side
of
a plastic case. Does anyone make these for such small round cables?

Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)


Only strain relief would be needed. Not much, jusdt so it won't slip
out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.


Have you looked at Heyco?

Cheers

Joerg
Guest

Thu Jan 19, 2012 9:33 pm   



Martin Riddle wrote:
Quote:
"Joerg" <invalid_at_invalid.invalid> wrote in message
news:9nqrn2Fte8U1_at_mid.individual.net...
Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side
of
a plastic case. Does anyone make these for such small round cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Only strain relief would be needed. Not much, jusdt so it won't slip
out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.


Have you looked at Heyco?


Yes, unfortunately they only have bulky monsters. 1" length or more. I
think we'll go with Richco.

--
Regards, Joerg

http://www.analogconsultants.com/

Baron
Guest

Thu Jan 19, 2012 11:51 pm   



Joerg Inscribed thus:

Quote:
Martin Riddle wrote:
"Joerg" <invalid_at_invalid.invalid> wrote in message
news:9nqrn2Fte8U1_at_mid.individual.net...
Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the
side of
a plastic case. Does anyone make these for such small round
cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Only strain relief would be needed. Not much, jusdt so it won't slip
out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.


Have you looked at Heyco?


Yes, unfortunately they only have bulky monsters. 1" length or more. I
think we'll go with Richco.

If you only want three or four, have a look inside a scrap CD drive !

--
Best Regards:
Baron.

Joerg
Guest

Thu Jan 19, 2012 11:53 pm   



Baron wrote:
Quote:
Joerg Inscribed thus:

Martin Riddle wrote:
"Joerg" <invalid_at_invalid.invalid> wrote in message
news:9nqrn2Fte8U1_at_mid.individual.net...
Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the
side of
a plastic case. Does anyone make these for such small round
cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Only strain relief would be needed. Not much, jusdt so it won't slip
out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.

Have you looked at Heyco?

Yes, unfortunately they only have bulky monsters. 1" length or more. I
think we'll go with Richco.

If you only want three or four, have a look inside a scrap CD drive !


We'd need thousands. Just had a chat with them and they are sending
samples. Here's why, and that blew me away: The required size for a
0.200" OD cable and drill diameters for thicker walls are not in the
drawing and not known to the support folks. "You'll have to try it out".
That gave me a chuckle.

--
Regards, Joerg

http://www.analogconsultants.com/

John Fields
Guest

Fri Jan 20, 2012 3:16 pm   



On Thu, 19 Jan 2012 07:38:03 -0800, Joerg <invalid_at_invalid.invalid>
wrote:

Quote:
Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?

Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)


Only strain relief would be needed. Not much, jusdt so it won't slip out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.

---
What we usually use is something like one of the 700 series grommets
from:

http://www.keyelco.com/pdfs/M60/M60p129.pdf

and then tie off the cable on the inside of the box with a tiny
tie-wrap.

--
JF

Joerg
Guest

Fri Jan 20, 2012 5:51 pm   



John Fields wrote:
Quote:
On Thu, 19 Jan 2012 07:38:03 -0800, Joerg <invalid_at_invalid.invalid
wrote:

Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Only strain relief would be needed. Not much, jusdt so it won't slip out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.

---
What we usually use is something like one of the 700 series grommets
from:

http://www.keyelco.com/pdfs/M60/M60p129.pdf

and then tie off the cable on the inside of the box with a tiny
tie-wrap.


Yes, that and a tie wrap to the board could work. We are already using
the 778 (finned type) somewhere else. Good idea, John. I'll try to
provide both options, a board cut-out large enough to allow an LKG
Industries grommet and then four holes farther on for two tie wraps.
They may not like the tie wraps because of the prep-work. They'd have to
loop these through before the board gets mounted. Which would require a
staging area in production.

--
Regards, Joerg

http://www.analogconsultants.com/

John Fields
Guest

Fri Jan 20, 2012 6:53 pm   



On Fri, 20 Jan 2012 08:51:00 -0800, Joerg <invalid_at_invalid.invalid>
wrote:

Quote:
John Fields wrote:
On Thu, 19 Jan 2012 07:38:03 -0800, Joerg <invalid_at_invalid.invalid
wrote:

Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Only strain relief would be needed. Not much, jusdt so it won't slip out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.

---
What we usually use is something like one of the 700 series grommets
from:

http://www.keyelco.com/pdfs/M60/M60p129.pdf

and then tie off the cable on the inside of the box with a tiny
tie-wrap.


Yes, that and a tie wrap to the board could work. We are already using
the 778 (finned type) somewhere else. Good idea, John. I'll try to
provide both options, a board cut-out large enough to allow an LKG
Industries grommet and then four holes farther on for two tie wraps.
They may not like the tie wraps because of the prep-work. They'd have to
loop these through before the board gets mounted. Which would require a
staging area in production.

---
I meant just using a grommet and a tie-wrap tightened around the cable
jacket on the inside of the box, like this:

news:10ajh75f1c8d8ocu1uktm1gci8ubgp05dj_at_4ax.com

The grommet's on the left at the top of the terminal block.

--
JF

Joerg
Guest

Fri Jan 20, 2012 7:25 pm   



John Fields wrote:
Quote:
On Fri, 20 Jan 2012 08:51:00 -0800, Joerg <invalid_at_invalid.invalid
wrote:

John Fields wrote:
On Thu, 19 Jan 2012 07:38:03 -0800, Joerg <invalid_at_invalid.invalid
wrote:

Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the side of
a plastic case. Does anyone make these for such small round cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Only strain relief would be needed. Not much, jusdt so it won't slip out
of the box. They won't do tractor-pulling contests with it :-)

It a wimpy cable, containing six 24AWG stranded wires.
---
What we usually use is something like one of the 700 series grommets
from:

http://www.keyelco.com/pdfs/M60/M60p129.pdf

and then tie off the cable on the inside of the box with a tiny
tie-wrap.

Yes, that and a tie wrap to the board could work. We are already using
the 778 (finned type) somewhere else. Good idea, John. I'll try to
provide both options, a board cut-out large enough to allow an LKG
Industries grommet and then four holes farther on for two tie wraps.
They may not like the tie wraps because of the prep-work. They'd have to
loop these through before the board gets mounted. Which would require a
staging area in production.

---
I meant just using a grommet and a tie-wrap tightened around the cable
jacket on the inside of the box, like this:

news:10ajh75f1c8d8ocu1uktm1gci8ubgp05dj_at_4ax.com


Those kinds of links unfortunately do not work with my Thunderbird.


Quote:
The grommet's on the left at the top of the terminal block.


If you mean just a tie-wrap around the cable and not tied to anything
else that won't work. It's stranded wires in there and that would push
inside too easily. It'll wear out.

--
Regards, Joerg

http://www.analogconsultants.com/

Baron
Guest

Fri Jan 20, 2012 10:38 pm   



Joerg Inscribed thus:

Quote:
John Fields wrote:
On Fri, 20 Jan 2012 08:51:00 -0800, Joerg <invalid_at_invalid.invalid
wrote:

John Fields wrote:
On Thu, 19 Jan 2012 07:38:03 -0800, Joerg <invalid_at_invalid.invalid
wrote:

Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the
side of a plastic case. Does anyone make these for such small
round cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Only strain relief would be needed. Not much, jusdt so it won't
slip out of the box. They won't do tractor-pulling contests with
it :-)

It a wimpy cable, containing six 24AWG stranded wires.
---
What we usually use is something like one of the 700 series
grommets from:

http://www.keyelco.com/pdfs/M60/M60p129.pdf

and then tie off the cable on the inside of the box with a tiny
tie-wrap.

Yes, that and a tie wrap to the board could work. We are already
using the 778 (finned type) somewhere else. Good idea, John. I'll
try to provide both options, a board cut-out large enough to allow
an LKG Industries grommet and then four holes farther on for two tie
wraps. They may not like the tie wraps because of the prep-work.
They'd have to loop these through before the board gets mounted.
Which would require a staging area in production.

---
I meant just using a grommet and a tie-wrap tightened around the
cable jacket on the inside of the box, like this:

news:10ajh75f1c8d8ocu1uktm1gci8ubgp05dj_at_4ax.com


Those kinds of links unfortunately do not work with my Thunderbird.


The grommet's on the left at the top of the terminal block.


If you mean just a tie-wrap around the cable and not tied to anything
else that won't work. It's stranded wires in there and that would push
inside too easily. It'll wear out.

Sounds like the ideal grommet would be one that has a support tail on
one side and a tyewrap groove on the other side. Similar to those
used on re-wirable IEC connectors. In fact I have a box of 5000 of
them but they are 7.5mm bore. They were originally used for cable
strain relief on UK 13A plugs. I'll see if I can photograph one and
post a picture.

--
Best Regards:
Baron.

Joerg
Guest

Sat Jan 21, 2012 1:05 am   



Baron wrote:
Quote:
Joerg Inscribed thus:

John Fields wrote:
On Fri, 20 Jan 2012 08:51:00 -0800, Joerg <invalid_at_invalid.invalid
wrote:

John Fields wrote:
On Thu, 19 Jan 2012 07:38:03 -0800, Joerg <invalid_at_invalid.invalid
wrote:

Don Y wrote:
Hi Joerg,

On 1/18/2012 4:29 PM, Joerg wrote:
Hello Folks,

Have to get a data cable of about 0.200" OD, round, through the
side of a plastic case. Does anyone make these for such small
round cables?
Are you trying to protect the cable, dress it up, and/or provide
strain relief? (in the latter case, how *much* strain?)

Only strain relief would be needed. Not much, jusdt so it won't
slip out of the box. They won't do tractor-pulling contests with
it :-)

It a wimpy cable, containing six 24AWG stranded wires.
---
What we usually use is something like one of the 700 series
grommets from:

http://www.keyelco.com/pdfs/M60/M60p129.pdf

and then tie off the cable on the inside of the box with a tiny
tie-wrap.

Yes, that and a tie wrap to the board could work. We are already
using the 778 (finned type) somewhere else. Good idea, John. I'll
try to provide both options, a board cut-out large enough to allow
an LKG Industries grommet and then four holes farther on for two tie
wraps. They may not like the tie wraps because of the prep-work.
They'd have to loop these through before the board gets mounted.
Which would require a staging area in production.
---
I meant just using a grommet and a tie-wrap tightened around the
cable jacket on the inside of the box, like this:

news:10ajh75f1c8d8ocu1uktm1gci8ubgp05dj_at_4ax.com

Those kinds of links unfortunately do not work with my Thunderbird.


The grommet's on the left at the top of the terminal block.

If you mean just a tie-wrap around the cable and not tied to anything
else that won't work. It's stranded wires in there and that would push
inside too easily. It'll wear out.

Sounds like the ideal grommet would be one that has a support tail on
one side and a tyewrap groove on the other side. ...


Yup! But sans the tail, because that'll really get in the way.


Quote:
... Similar to those
used on re-wirable IEC connectors. In fact I have a box of 5000 of
them but they are 7.5mm bore. They were originally used for cable
strain relief on UK 13A plugs. I'll see if I can photograph one and
post a picture.


I've just submitted the design. Put two holes in the board so if need be
we can secure the cables on the board and run through a rubber grommet,
in case the squeeze-grommet doesn't pan out. Believe it or not, the
drawing misses some crucial info such as cable diameter ranges and the
mfg didn't know, and said we should try with samples. Almost fell off
the chair here.

--
Regards, Joerg

http://www.analogconsultants.com/

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